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How to Clean Can Tooling Dies and Parts

How to Clean Can Tooling Dies and Parts

Costs build when can tooling equipment is not well maintained: scrap increases, quality declines, and downtime becomes more frequent. The Can Tooling experts at Hyperion Materials and Technologies researched the safest, most cost-effective solution to polishing ironing dies while ensuring rings remain within specification. By implementing the procedure found to be most effective, can makers avoid costly regrinding and improve the lifespan of ironing dies.

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Analyzing Methods for Cleaning Ironing Dies

Leveraging the capabilities of Hyperion’s Can Tooling Competence Center in Barcelona, Spain, the Hyperion team rigorously analyzed two commonly used cleaning methods for ironing dies: polishing with diamond compound and cleaning with aluminum oxide, also known as alumina. Each method was tested on a new ironing die to determine the amount of material removed during cleaning. By reviewing the die’s geometry, the team could infer the overall effectiveness of the method and the potential impacts to can making given the changes in die land area and land geometry. When die geometry changes, can bodies are negatively impacted resulting in poor can quality, aluminum scrap, and eventually die replacement. The consequences of incorrect die cleaning can be avoided by implementing the method identified as being the safest and most effective for long-term ironing die life.

Bodymaker tooling common layout, with one redraw die and three consecutive ironing dies, all stationary. Punch sleeve motion is reciprocating so that after each forward and backward stroke one can is produced.

Implementing the Cost-Saving Solution

While the material used to clean ironing dies plays a significant role in maintaining die geometry, the steps to properly use the material are also important. Learn how to employ the right process set up with the most appropriate material by downloading the article. By taking into account the impacts of cleaning effectiveness, die geometry, safety, and cost, can makers can use this article to make well-informed decisions about die cleaning. The end goal is to maintain the highest quality tooling for a long, productive lifespan. Hyperion is here to help.

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