Synthetic Mesh Diamonds
Synthetic mesh diamonds are a superabrasive material that is the hardest in the world and provides abrasion resistance and uniform grain size and shape, which allows for the consistent cutting and grinding performance of tools. In addition, the hardness of the diamond will enable it to maintain its sharpness for much longer than other materials, meaning it can provide a longer tool life span before needing to be replaced.
Mesh diamonds are bonded onto a substrate such as a grinding wheel or saw blade to create a uniform, consistent cutting surface. Predominantly used in various manufacturing applications, mesh synthetic diamonds combine extreme hardness, uniformity, and consistency to cut and grind nonferrous materials such as metal, glass, and ceramics.
Our synthetic mesh diamonds are available in various sizes and shapes, ranging from coarse to fine, and are used for multiple applications.
Product Groups
Hyperion Series: MBH 95/10
Number of products: 13
Description: Blended to meet toolmakers’ specific performance requirements for creating high-volume tooling across non-ferrous grinding material applications.
Hyperion Series: MBG 680/300
Number of products: 7
Description: Metal bond grinding diamond abrasives are tightly specified products designed for grinding wheels and workpieces to create high-quality tools for demanding non-ferrous workpiece applications with exceptional performance and consistency.
Hyperion Series: MBE
Number of products: 6
Description: Tailored mesh synthetic diamonds designed specifically for electronics applications.
Type: Metal Bond Synthetic Mesh Diamonds
Description: MBS diamond abrasives with tightly controlled shapes and parameters provide precision superabrasives that create highly specialized tooling with ultimate consistency, uniquely tailored to application requirements.
Type: Synthetic mesh diamond powder
Description: PDS Diamond Abrasives are a versatile, multi-purpose superabrasive utilized in grinding, polishing and lapping workpieces to create high-performance tools for a wide variety of applications.
Hyperion Series: RVG
Product Type: Resin and Vitrified Bond Diamonds
Description: Engineered to provide optimum performance in all bond systems, from phenolic resin to high-temperature polyimide resin and vitrified bonds. RVG diamond abrasives grind challenging materials such as tungsten carbides, glass, technical ceramics, and electronic components.
Hyperion Series: PDS/MBH/RB
Number of Products: 3
Description: Synthetic monocrystalline mesh sized diamonds built with a blend of raw materials stringently tested to ensure controlled parameters in particle sizes best suited for grinding, lapping, honing, sawing, and polishing applications.
Hyperion Series: MBH 95/10
Number of products: 13
Description: Blended to meet toolmakers’ specific performance requirements for creating high-volume tooling across non-ferrous grinding material applications.
Hyperion Series: MBG 680/300
Number of products: 7
Description: Metal bond grinding diamond abrasives are tightly specified products designed for grinding wheels and workpieces to create high-quality tools for demanding non-ferrous workpiece applications with exceptional performance and consistency.
Hyperion Series: MBE
Number of products: 6
Description: Tailored mesh synthetic diamonds designed specifically for electronics applications.
Type: Metal Bond Synthetic Mesh Diamonds
Description: MBS diamond abrasives with tightly controlled shapes and parameters provide precision superabrasives that create highly specialized tooling with ultimate consistency, uniquely tailored to application requirements.
Type: Synthetic mesh diamond powder
Description: PDS Diamond Abrasives are a versatile, multi-purpose superabrasive utilized in grinding, polishing and lapping workpieces to create high-performance tools for a wide variety of applications.
Hyperion Series: RVG
Product Type: Resin and Vitrified Bond Diamonds
Description: Engineered to provide optimum performance in all bond systems, from phenolic resin to high-temperature polyimide resin and vitrified bonds. RVG diamond abrasives grind challenging materials such as tungsten carbides, glass, technical ceramics, and electronic components.
Hyperion Series: PDS/MBH/RB
Number of Products: 3
Description: Synthetic monocrystalline mesh sized diamonds built with a blend of raw materials stringently tested to ensure controlled parameters in particle sizes best suited for grinding, lapping, honing, sawing, and polishing applications.
Synthetic Mesh Diamond Applications
Synthetic mesh diamonds are often used in applications such as metalworking, woodworking, stone cutting, and automotive industries. They are known for their durability, precision, and consistency in performance, making them an effective abrasive to create a uniform cutting surface for high-precision cutting, grinding, and sawing tools.
In addition to the toolmaking industry, the construction industry uses mesh diamonds for cutting and grinding concrete, stone, and masonry materials. They are also commonly used in engineering for precision grinding and finishing metal components.
Synthetic Mesh Diamond Product Range
Our industrial synthetic mesh diamonds yield unmatched free-cutting properties, reduced diamond pull-outs, and maximum utilization of every crystal in the bond matrix. In addition, most of our mesh diamonds can be coated to protect the crystal from aggressive grinding conditions. These factors allow the diamonds offered in our mesh diamond product portfolio to provide high-quality performance for tools.
We offer MBS diamonds for construction, MBG diamonds for glass, stone, and electronics, RVG diamonds for carbide and ceramics, and Synmesh diamonds for a wide variety of grinding, lapping, honing, sawing, and polishing applications.
At Hyperion Materials & Technologies, we develop synthetic mesh diamonds for various applications and solutions for stone, glass, ceramics, carbide, and electronics. Each Hyperion synthetic industrial diamond uses multiple sizes and strengths to produce different product performances.
Hyperion also manufactures a range of Mesh cBN, Micron cBN powders, and high-quality Micron diamond powders.
Frequently Asked Questions about Synthetic Mesh Diamond
Synthetic mesh diamond is a synthetic superabrasive material and the hardest material in the world. It provides exceptional abrasion resistance and comes in uniform grain sizes and shapes. It is bonded onto a substrate such as a grinding wheel or saw blade to create consistent cutting and grinding performance for tools.
Synthetic mesh diamonds are mainly used in grinding and sawing nonferrous materials, such as metal, glass, and ceramics, to remove excess material from a workpiece to achieve a smooth surface finish. They are not typically used to grind ferrous materials because of the diamond's (carbon's) strong chemical affinity with iron, which causes excessive tool wear.
Synthetic mesh diamonds differ from other abrasive materials due to the tighter and more consistent interweaving or weaving of diamond particles, allowing for a more uniform abrasive action than larger diamond particles or other abrasive materials like sandpaper or abrasive stones.
Synthetic mesh diamonds are used for cutting, grinding, sawing, and polishing various materials, such as metal, glass, ceramics, and concrete, by being bonded to saw blades, wire saws, drills, grinding wheels, grinding discs, and more.
Synthetic mesh diamonds offer several benefits in toolmaking, such as superior hardness and wear resistance, exceptional thermal conductivity, low friction and lubricity, high electrical insulation, chemical inertness, and durability for a wide range of cutting, grinding, and polishing materials.
Synthetic mesh diamonds improve productivity by allowing for faster, more precise cuts, grinds, and polishes, which can save time and effort in the manufacturing process and lead to increased productivity and cost savings.
Synthetic mesh diamonds are used for cutting delicate materials, but it depends on the size and coarseness of the mesh. Fine mesh diamonds can be used for gentle and precise cuts, while coarser mesh diamonds can be used for tougher cuts.
