Full Round - Blanks & Cut Tips

Hyperion polycrystalline diamond (PCD)

Type: Full Round Blanks / Cut Piece Tips

Number of grades: 7

Description: 58-mm diameter PCD full round tool blanks available with multiple polycrystalline diamond layer thicknesses. Cutting service also available as per individual request.

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Compax™ PCD Full Round and Cut Tips

Hyperion Materials & Technologies manufactures a complete line of high-quality sintered Compax™ PCD tool blanks to provide toolmakers with the highest levels of performance, dimensional consistency, and microstructural integrity in precision machining applications. To achieve maximum productivity in tool manufacturing and machining applications, Hyperion supplies a wide range of polycrystalline diamond (PCD) grades, blank sizes, and shapes.

 

Overall Thickness Ranges for Each PCD Grade and Layer Option
Compax PCD Grade PCD Layer Thickness (mm)  
0.2 - 0.45 0.4 - 0.8 or 0.4 - 0.65 0.6 - 0.85 0.65 - 1.0 0.8 - 1.2 1.2 - 1.6
GP - - - 1.6 - 2.2 2.2 - 3.2 - Overall Thickness Range (±0.05mm)
1200P 0.8 - 3.2 1.0 - 3.2 - - - -
1600P 0.6 - 3.2 1.0 - 3.2 1.6 - 3.2 - - -
1300P 0.6 - 3.2 1.0 - 3.2 1.6 - 3.2 - 3.2 - 4.8 -
1500P 0.8 - 3.2 1.0 - 3.2 1.6 - 3.2 - - -
1800P 0.8 - 3.2 1.0 - 3.2 1.6 - 3.2     3.2 - 8.0
SE 1.6 - 3.2 1.6 - 3.2 1.6 - 3.2 - -  

Hyperion has also developed the next generation of superior PCD blanks and cut tips for machining nonferrous materials with Compax2.0 SE (Superior Edge). Created explicitly for milling applications, Compax2.0 SE is a critical grade in areas where an extra sharp edge with superior toughness is required.

Benefits of using Compax2.0 SE include:

  • Retains sharp cutting edge
  • Clean cuts leave behind a mirror finish
  • Consistently meets high expectations

 

For additional convenience, we also offer cutting of the disc according to specification/drawing. Please visit our cutting service page or consult your local representative.

Please contact a Hyperion salesperson for more informaiton. They can offer their expertise in selecting the Compax PCD product best suited to solve your needs.

*PCD is manufactured from man-made (synthetic) diamond.