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U-Series PCD Cut Tips & Full Round Blanks

Type: Full Round / Cut Pieces 

Number of Grades: 5 

Description: 62-mm diameter PCD round tool blanks available in multiple grades with tungsten carbide within the PCD layer. A cutting service is also available as per individual request for PCD cut tips. 

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Hyperion Materials & Technologies provides a complete line of polycrystalline diamond (PCD) cut tips and tool blanks for utility applications, called U-Series PCD. U-Series PCD cut tips & full round blanks help toolmakers optimize costs without sacrificing reliability when fabricating machining applications where competitiveness and consistency are critical. 

The U-Series PCD product line is designed for tools used in machining wood and wood-like materials, stone, concrete, and other difficult-to-machine workpieces. To better achieve maximum productivity in tool manufacturing and machining applications, Hyperion supplies a variety of PCD grades and blank sizes and shapes. 

 

Standard Tolerance: PCD Layer Thickness 0.4-0.8mm
Grade Average Grain Size Usable Diameter Overall Thickness (mm) PCD Layer Thickness (mm) Stocked Item Number
UP 005 5µ 62 1,6 0.4-0. 8 X 360R62.0/1.6-UP 005 0.5
2 X 360R62.0/2.0-UP 005 0.5
3,2 X 360R62.0/3.2-UP 005 0.5
4   360R62.0/4.0-UP 005 0.5
5   360R62.0/5.0-UP 005 0.5
UP 010 10µ 62 1 0.4-0.8   360R62.0/1.0-UP 010 0.5
1,2   360R62.0/1.2-UP 010 0.5
1,6 X 360R62.0/1.6-UP 010 0.5
2 X 360R62.0/2.0-UP 010 0.5
3,2 X 360R62.0/3.2-UP 010 0.5
4   360R62.0/4.0-UP 010 0.5
5   360R62.0/5.0-UP 010 0.5
UP-WC 102 10 / 2µ  62 1 0.4-0.8   360R62.0/1.0-UP-WC 102 0.5
1,2   360R62.0/1.2-UP-WC 102 0.5
1,6 X 360R62.0/1.6-UP-WC 102 0.5
2 X 360R62.0/2.0-UP-WC 102 0.5
3,2 X 360R62.0/3.2-UP-WC 102 0.5
4   360R62.0/4.0-UP-WC 102 0.5
5   360R62.0/5.0-UP-WC 102 0.5
UP 025 25µ 62 1,6 0.4-0.8 X 360R62.0/1.6-UP 025 0.5
2 X 360R62.0/2.0-UP 025 0.5
3,2 X 360R62.0/3.2-UP 025 0.5
4   360R62.0/4.0-UP 025 0.5
5   360R62.0/5.0-UP 025 0.5
UP-WC 025 25µ 62 1,6 0.4-0.8 X 360R62.0/1.6-UP-WC 025 0.5
2 X 360R62.0/2.0-UP-WC 025 0.5
3,2 X 360R62.0/3.2-UP-WC 025 0.5
4   360R62.0/4.0-UP-WC 025 0.5
5   360R62.0/5.0-UP-WC 025 0.5

 

Tight Tolerance: PCD Layer Thickness 0.2-0.45mm
Grade Average Grain Size Usable Diameter Overall Thickness (mm) PCD Layer Thickness (mm) Stocked Item Number
UP 005 5µ 62 1,6 0.2-0.45 X 360R62.0/1.6-UP 005 0.3
UP 010 10µ 62 1 0.2-0.45   360R62.0/1.0-UP 010 0.3
1,2   360R62.0/1.2-UP 010 0.3
1,6 X 360R62.0/1.6-UP 010 0.3
UP-WC 102 10/2µ 62 1 0.2-0.45   360R62.0/1.0-UP-WC 102 0.3
1,2   360R62.0/1.2-UP-WC 102 0.3
1,6 X 360R62.0/1.6-UP-WC 102 0.3

For additional convenience, Hyperion also offers a global network of sales, customer service, and technical support experts to help guide customers throughout the entire process. Within customer support, Hyperion provides testing, fabrication, and application development support through its R&D center, located in Worthington Ohio. 

Hyperion also offers a cutting service of the disc with EDM and laser capabilities, implemented to the specification/drawing provided by the customer.