Compax™ - PCD (carbide supported)

Hyperion Code: Compax™

Wire Material: Various

Description: The polycrystalline diamond (PCD) core is integrally bonded to a cemented tungsten carbide support ring. Grades are available with diamond grain sizes ranging from 3 to 50 micron and with dimensional sizing from D-12 to D-36.

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Product Description

All blanks contain metal catalyst in PCD structure
Do not exceed 700°C in die mounting operations
Electrically conductive: diamond core may be pierced using EDM, laser, ultrasonic, or needle methods
Profiling of die geometry is normally performed using shaped needles with electrical discharge machining (EDM) or ultrasonic machines with diamond abrasives.

Polishing

Diamond micron powder grade SJK-5 or GMM coating series recommended for final die bore shaping and polishing
For superior polish, use 0.25 μm or 0.5 μm graded diamond fines.

Recommended Applications

25 μm and 50 μm Grain Sizes

Intermediate and rod break down drawing of copper, aluminum, and other nonferrous materials.

5 μm and 25 μm Grain Sizes

Nonferrous and ferrous intermediate and fine wires. Applications where superior surface quality is a must.

3 μm and 5 μm Grain Sizes

Nonferrous and ferrous wire in finer sizes.
Critical surface finish applications.

Visit our other Wire Dies pages for additional information. Your Hyperion salesperson can offer their expertise in selecting the wire die product best suited to solve your needs.

*PCD is manufactured from synthetic diamond.

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