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Automotive Industrial Tooling Solutions

Automotive component manufacturing requires both material and machining expertise. Hyperion Materials & Technologies has over seven decades of experience engineering the hard and super-hard materials used in automotive manufacturing. Advanced hard materials play a crucial role both in the production of carbide automotive components and in the development of automotive tooling solutions for machining the wide range of materials used in combustion and electric vehicles.
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Hyperion’s expertise in the manufacture of carbide automotive components extends from tungsten carbide shafts to precision bushings and bearings.

Hyperion also provides the raw materials for creating cutting tools as part of our comprehensive automotive tooling solutions. From custom carbide designed for use in drills and endmills, to polycrystalline diamond for advanced automotive tooling applications, Hyperion hard materials enable automotive component manufacturers to achieve reduced tool wear and superior cutting performance.

Additionally, Hyperion develops carbide and diamond automotive tooling for tire cord manufacturing, including industry-leading wire dies for drawing radial tire steel cords. 

A person wearing a welding helmet works in a dimly lit workshop. Sparks fly as they skillfully weld metal pieces together, embodying precision engineering. The atmosphere is industrial, highlighting the intense focus of the individual on their task to ensure superior durability.

 

Hyperion Tooling Solutions and Components for the Automotive Industry

 

Hyperion’s automotive tooling solutions and components are expertly crafted with precision engineering and high-quality raw materials, providing superior durability and accuracy. In-house expertise in tungsten carbide and diamond manufacturing, advanced powder processing, sintering, coating, and finishing ensures consistent delivery of high-quality automotive tooling and components that meet the most demanding requirements.

Trust Hyperion to provide reliable, high-performance automotive tooling solutions that optimize production efficiency and ensure smooth operations.

 

Carbide Rods

Cemented carbide rods, with or without coolant channels, are designed for drilling, milling, and reaming applications. Hyperion’s high-performance tungsten carbide grades ensure exceptional durability and precision, tailored to meet the rigorous demands of automotive tooling solutions. 

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Wear Parts 

Durable cemented carbide wear parts with tight tolerances, ideal for shafts, bushings, pins, valve balls, and actuators. Designed to achieve maximum efficiency and production goals in automotive applications. 

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Diamond Coatings 

Proprietary diamond composite coatings enhance the performance and longevity of automotive tooling, reducing maintenance and minimizing downtime in demanding production environments. 

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PCDPCBN

PCD/PCBN blanks and cut shapes are engineered for high-performance inserts and round automotive tooling solutions, ensuring precise and efficient machining operations for high-strength sintered alloys, gray cast iron, super alloys, and hardened steel.  

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Wire Dies

Industry-leading cemented carbide and PCD wire dies designed for drawing radial tire steel cords. These automotive tooling solutions enable tire manufacturers to produce reliable, high-quality products efficiently and cost-effectively. 

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Rotary Die Cutters 

Designed for battery manufacturers aiming to expand production cost-effectively, rotary die cutters maintain tight tolerances and cutting precision at high speed. They can be leveraged for electrode notching, electrode cross-cutting, and cutting insulation materials into individual sheets. 

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Automotive Tooling Solutions and Components Tailored to Industry Segments 

 

Hyperion's expertise in advanced automotive materials and precision engineering delivers high-performance automotive tooling solutions and components, tailored to meet the needs of leading players in the automotive industry. 

 

Components for ​Electric Vehicle Battery Manufacturing Equipment 

 

Scaling up EV battery production requires high-precision automotive tooling solutions and components that ensure quality, efficiency, and durability. Hyperion delivers tailored solutions to your manufacturing goals, including cemented carbide nozzles for coating, rotary die cutters for notching and stacking electrodes, and tungsten carbide cutting blades for precision cutting and trimming. 

 

Wire Drawing Dies for Steel Cord Manufacturing 

 

Hyperion’s 6UDPlus wire dies deliver exceptional efficiency and longevity for steel cord and tire wire production, enabling longer batches and reduced die consumption compared to standard wet drawing grades.