Fastener Die Blanks
Hyperion Code: n/a
Dimensions: as per drawing/requested
Description: Fastner die blanks manufactured to custom dimensions. Cemented carbide grades and designs are tailored to each customer based on individal needs and requirements.
Fastener Dies
Hyperion Materials & Technologies manufactures long wearing, dependable cemented carbide fastener die blanks that meet industry and customer requirements. Fastener die blanks are used in the cold heading process in fastener manufacturing industries. We partner with our customers to improve performance and develop solutions for their fastener die blank applications.
| PRODUCTS | APPLICATIONS |
|
• Die blanks tools |
• Cold heading process • Fastener manufacturing for construction, general, automotive, and aerospace |
BENEFITS
• Dependable cemented carbide with fracture toughnesses up to KIC 25 for heading and nut forming
• Long wearing cemented carbide grades that meet industry requirements for extrusion applications
• Higher yields resulting from Hyperion's quality cemented carbides
• Higher output with tailor-made tolerance options.
SIZES
Outside Diameter (ΦD): 10 to 80 mm
Length (L): 10 to 80 mm
Inside Diameter (Φd): 2 to 40 mm
TOLERANCES
As sintered condition (see tables)
| ΦD (mm) | Length (mm) | |||
| 10 - 20 | 20 - 40 | 40 - 60 | 60 - 80 | |
| 10 - 20 | +0.35 / +0.70 | +0.40 / +0.85 | - | - |
| 20 - 40 | +0.65 / +1.10 | +0.70 / +1.25 | +0.75 / +1.40 | +0.80 / +1.55 |
| 40 - 60 | +0.95 / +1.50 | +1.00 / +1.65 | +1.05 / +1.80 | +1.10 / +1.95 |
| 60 - 80 | +1.25 / +1.90 | +1.30 / +2.05 | +1.35 / +2.20 | +1.40 / +2.35 |
| ΦD (mm) | Length (mm) | |||
| 10 - 20 | 20 - 40 | 40 - 60 | 60 - 80 | |
| 10 - 20 | +0.30 / +0.75 | +0.35 / +0.90 | - | - |
| 20 - 40 | +0.35 / +0.90 | +0.40 / +1.05 | +0.45 / +1.20 | +0.50 / +1.35 |
| 40 - 60 | +0.40 / +1.05 | +0.45 / +1.20 | +0.50 / +1.35 | +0.55 / +1.50 |
| 60 - 80 | +0.45 / +1.20 | +0.50 / +1.35 | +0.55 / +2.20 | +0.60 / +1.65 |
| Φd (mm) | Length (mm) | |||
| 10 - 20 | 20 - 40 | 40 - 60 | 60 - 80 | |
| 10 - 20 | -0.25 / -0.50 | -0.30 / -0.60 | - | - |
| 20 - 40 | -0.25 / -0.60 | -0.30 / -0.70 | -0.35 / +0.80 | -0.40 / -0.90 |
| 40 - 60 | -0.25 / -0.70 | -0.30 / -0.80 | -0.35 / +0.90 | -0.40 / -1.00 |
| 60 - 80 | -0.25 / -0.80 | -0.30 / -0.90 | -0.35 / +1.00 | -0.40 / -1.10 |
STANDARD CEMENTED CARBIDE GRADES
Cemented carbide grades available for impact applications with fracture toughness KIC from 10 to 24.
OPTIONS
Semi-finished
Additional sizes, tolerances, cemented carbide grades, and quantities (e.g., tests) are available upon request.
Other cemented carbide forming tools manufactured by Hyperion include:
Your Hyperion salesperson can offer their expertise in selecting the cemented carbide and wear part best suited to solve your needs.
Did you know you can recycle your cemented carbide with Hyperion? Visit our recycling page or contact us for details.
